How To Make A Custom Welding Helmet

How To Make A Custom Welding Helmet?

Welding helmets are an important part of the welding process. They protect your eyes and face from sparks and other debris, and they also help to protect you from the intense light of the welding arc. If you do a lot of welding, investing in a custom welding helmet might be a good idea. In this article, we will show you how to make one yourself!

Purpose of making a custom welding helmet

You might want to make your welding helmet for many reasons. Perhaps you want a helmet that is specifically designed for your face shape. Or maybe you want a helmet that has a unique design or colour scheme. Whatever your reasons, making your custom welding helmet is a great way to get what you want.

What materials do you need?

To make a custom welding helmet, you will need the following materials:

-A regular welding helmet

-A piece of thin metal sheeting

-A pencil


-Tape measure

-A black Sharpie marker

How to put it together?

Follow these steps to make your custom welding helmet:

Step One: Measure your head. Using a tape measure, measure the circumference of your head just above your eyebrows. Please write down this measurement and use it to determine how large you need to make the metal sheeting for your custom welding helmet.

Step Two: Cut out the metal sheeting. Using scissors, cut out a piece of metal sheeting slightly larger than the measurement you took in step one.

Step Three:

  1. Trace the outline of the welding helmet onto the metal sheeting.
  2. Place the metal sheeting on top of the welding helmet and trace around its edge with a pencil.
  3. Leave enough room to still see through the helmet’s lens.

Step Four: Cut out the traced shape. Carefully cut out the shape that you traced in step three.

Step Five:

  1. Attach the metal sheeting to the welding helmet.
  2. Place the metal sheeting on top of the welding helmet and use tape to secure it.
  3. Make sure that the side of the metal sheeting with the pencil marks is facing down so that you can still see through the helmet’s lens.

What design considerations are there?

When designing your custom welding helmet, you should keep a few things in mind.

  • First, ensure that the helmet can still protect your eyes and face from the welding arc.
  • Second, consider how the helmet will fit onto your head. You want it to be snug but not too tight.
  • Finally, think about what design or colour scheme you want for your helmet. Remember, this is your chance to be creative!

How do you use it?

Once you have made your custom welding helmet, you can use it just like any other. Please put it on before you start welding, and ensure that the lens is in place to see through it. When welding, remove the helmet and put it in a safe place.

Tips and tricks to make a custom welding helmet

If you’re looking to weld like a pro, you must have the right equipment. A welding helmet is one of the most important gear for any welder. But why settle for a boring, off-the-shelf model when you can make your custom welding helmet?

Here are some tips and tricks on how to make your very own custom welding helmet:

First, start with a plain welder mask. You can find these at most hardware stores or online. Then, get some creative with painting or attaching decals. Make sure that your design is eye-catching but also safe. Remember, you’ll be wearing this while working with hot materials and sparks!

Next, consider adding some personal touches to your helmet. Maybe add a photo of your family or friends or something that represents your hobbies or interests. That is your chance to make the helmet your own.

Finally, don’t forget about safety. Make sure that your custom welding helmet meets all the necessary safety standards.


Making your custom welding helmet is a great way to show off your personality and style. But more importantly, it’s a chance to ensure you have the best possible gear for the job. Keep these tips in mind; you’ll be welding like a pro in no time!


How much does it cost to make a custom welding helmet?

It depends on your materials and how complex your design is, but you can expect to spend around $100-$200.

What do I need to make a custom welding helmet?

You’ll need a welding helmet, basic tools like a drill and saw, and creative flair! You can find all the supplies you’ll need at your local hardware store.

How long does it take to make a custom welding helmet?

Again, it depends on the complexity of your design, but most people can finish their project in a few hours.

Are custom-made helmets safe?

Yes, as long as you follow the safety instructions that come with your welding helmet. Remember always to wear proper safety gear when working with tools.

Can we paint custom-made welding helmets?

Yes! Painting your welding helmet is a great way to personalize and make it unique. Just be sure to use heat-resistant paint, so it doesn’t melt when welding.

Are there any shops that provide custom-made welding helmets?

Yes, there are a few shops that offer custom welding helmet services. However, they can be quite expensive. We recommend making your custom helmet if you’re on a budget. It’s easier than you think!

What are some things I can do to make my custom welding helmet stand out?

There are endless possibilities when it comes to customizing your welding helmet. You can add graphics, paint it, or even attach LED lights. Get creative and have fun with it! Making your custom welding helmet is a great way to express your personality and style.

What standards should be kept in mind while making a custom welding helmet?

When making a custom welding helmet, always put safety first. Ensure your helmet meets all the necessary safety standards before using it. Once you’ve done that, you can let your creativity run wild!

Can a welding cap fit inside a custom-made welding helmet?

Welding caps are not recommended to be worn inside welding helmets as they can obstruct your vision. If you must wear a welding cap, ensure it fits snugly outside the helmet.

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