How Much Does It Cost To Weld A Cracked Frame

How Much Does It Cost To Weld A Cracked Frame?

When a car frame is cracked, it needs to be welded and fixed. The cost of welding a cracked frame can vary depending on the car type, the crack’s size and severity, and the weld’s location. This article will discuss how much it costs to weld a cracked frame on different types of cars.

Welding a cracked frame is a necessary repair that can save you money in the long run. It’s important to know how much it costs to weld a cracked frame so that you can budget appropriately. In this blog post, we will discuss the cost of welding a cracked frame and provide tips on keeping your repair costs down.

Welding Cracked Frames Back Together

Welding is a great way to repair cracked frames. If you have a welder, you can use it to weld the cracks together. That will make the frame stronger and more durable. However, welding is not always possible. If you cannot weld the frame, you can try using epoxy or other adhesive to hold the cracks together. You may also need to replace some of the parts that are damaged. We can repair cracked frames, but it is best to avoid them in the first place.

When it comes to repairing your broken frame, a few different options are available to you, depending on your experience level and what kind of tools you have access to. When it comes to welding on automobile frames, however, one should use extra caution. Welding commercial vehicles that drive on roads is not technically allowed in most cases.

You can weld a cracked frame in the following ways:

Medium frequency welding

This process of welding is used for joining two pieces of metal together. The welder uses an electrode to create an arc between the two pieces of metal. This arc melts the metal and creates a bond between the two pieces. Medium frequency welding is great for repairing cracked frames because it is strong and durable.

How much does it cost to weld a cracked frame by medium frequency welding?

The cost of welding a cracked frame by medium frequency will depend on the size of the frame and the severity of the damage. If you have a small crack, it will probably cost less than if you have a large crack. The cost will also depend on the welder that you use. Some welders are more expensive than others. You can expect to pay anywhere from $50 to $500 for this repair.

Magnetic Pulse welding

Magnetic pulse welding (MPW) is a solid-state joining process in which the coalescence of metals is achieved by applying a magnetic field. This process uses electromagnetic forces to act on the conductive materials, making the atoms align and fuse.

The MPW process is relatively new, having developed in the last few decades. However, it has already shown great promise as an alternative to traditional welding methods such as arc welding or gas tungsten arc welding (GTAW).

One of the major advantages of MPW over other welding processes is its ability to weld dissimilar materials. That makes it ideal for applications where two different metals need to be joined together, such as in the automotive industry.

Can a cracked frame be possible to be welded by MPW?

It is possible to weld cracked frames using MPW. That is because the magnetic field generated by the process can act on the atoms of the materials, aligning them and causing them to fuse. That makes MPW an ideal welding process for dissimilar materials.

Another advantage of MPW is that it is a relatively clean welding process. There is no need for shielding gas, as with arc welding or GTAW. That means that there is less risk of contamination during the welding process. Making welded frames more durable.

How much does it cost to weld a cracked frame by MPW?

The cost of welding cracked frames using MPW will vary depending on the size and complexity of the job. However, overall, MPW is a more cost-effective welding process than traditional methods such as arc welding or GTAW. That is because there is less risk of contamination during the welding process and less need for expensive shielding gas.

A normal cost for repairing a cracked frame by MPW lies between 700$ to 900$.

As a result, MPW can significantly save the overall cost of welded frames.

How much does it cost to weld subframes?

Subframes are an important part of a vehicle’s structure, so it’s important to know how much it would cost to weld one. The price of welding subframes can vary depending on the size and complexity of the project. However, we can give you a rough estimate of how much it would cost to weld a specific subframe.

Welding a specific subframe would cost around $200-$300. This price includes the cost of materials and labour. Suppose you need to have your subframe repaired or replaced. In that case, we recommend contacting a professional welding shop for an estimate of your welding.

Factors Affecting The Cost Of Welding Cracked Frames

-Size of the crack

The size of the crack will play a role in how difficult it is to weld and repair. If the crack is large, it will take more time and effort to fix properly.

-Location of the crack

The location is also key because some spots are harder to reach than others.

-Type of metal

Additionally, the type of metal can greatly impact the cost. Some metals are more expensive than others.

-Amount of damage

The amount of damage done by the crack will also be considered when calculating cost. If there is a lot of structural damage, it may be more expensive to fix.


Finally, accessibility is a big factor. If the cracked frame is difficult to reach, it will be more expensive to weld.

All of these factors must be considered when determining how much it will cost to weld a cracked frame.

How to reduce the cost of welding cracked frames?

Welding a cracked frame can be expensive, but there are ways to reduce the cost.

  • One way is to weld the cracks yourself. That can do by using a welder and following the instructions carefully.
  • Another way to reduce the cost is to find a welder willing to weld the cracks for you at a discounted rate. You can also try to negotiate with the welder for a lower price.
  • One way is to use a different type of metal for the frame. For example, aluminium is cheaper than steel and can be used for welding. Another way is to use a thinner metal for the frame. That will require less welding and will therefore be cheaper.

Whichever option you choose, make sure that you take care of the safety precautions before starting any work.


Certain aspects are taken into consideration while welding a cracked frame.

One can reduce the cost by following the above tips. We hope this article has helped you estimate the cost of your welding cracked frame thanks for reading.

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